ResiMax™ resin bonded tools are self-sharpening with a high grinding efficiency that gets the job done quickly and with less maintenance.. For maximum longevity, CDT's ResiMax™ Diamond and CBN wheels are the best. ResiMax™ offers improved cutting action, productivity, and longer life.
Resin Bond Grinding Wheels. Resin bond is the most versatile of all bonding systems. cBN Resin bond grinding wheels are formulated for specific grinding applications. Our proprietary formulations were derived from years of technical input from our engineering team and clients.
Resin bond diamond grinding wheel is a kind of circular bonded abrasive with through-hole in the center. It is made of diamond powder and resin bond. It is composed of the diamond layer, transition layer, and matrix.
Resin bond diamond wheel has the insufficient abrasive holding force and has more abrasive consumption. While metal bond diamond grinding wheel is difficult to dress and has poor self-sharpening because of the too big force of bonding diamond. Vitrified diamond wheels have good performance and suitable for engineering ceramic.
The amounts of each of these grinding wheel components can be adjusted as needed for a given application, and together make up a complex and functional composite intended to produce surfaces of interest. Figure 1. This schematic shows grinding wheel structure, showing abrasive grain, bond, porosity, and filler components.
Resin Bond. Known for their high cutting efficiency, AT's resin bonded superabrasives can be used in both dry and wet grinding. Custom-designed bonds to meet the most stringent requirements in production grinding atmospheres. Latest polymer technology for resistance to heat when dry and wet grinding.
Boreway offers various Diamond Grinding Wheels, including Resin Bond Diamond wheels, Metal Bond Diamond wheels and Vitrified Diamond wheels. According to different application and grinding forms, Diamond grinding wheel can be made into different shapes and sizes, e.g. flat diamond wheels, cylinder diamond wheels, cup diamond grinding wheels, disc diamond grinding wheels and others.
Diamond and cBN grinding wheels and products are designed for wet or dry precision grinding applications on the hardest materials. With Norton diamond and cBN grinding wheels you get high material removal rates, superior form holding and longer wheel life.
Resin Bonds Are Recommended. Although metal and vitreous (glass-like) bonds are sometimes used in diamond wheels designed for grinding cemented carbides, resin bonds are preferred. Resin bonds are resilient, cushioning the diamond abrasive against shock that might cause gross fracture.
The grinding efficiency of resin bond grinding wheels is significantly improved and the service life prolonged when surface coated diamond abrasives is used .Not only is the bonding strength between the abrasive and the enhanced,but the burn effect of abrasives,on the resin,is reduced.The fundamental reason is that the surface of diamond is
Bond is a combined of different materials to hold the abrasives. Generally speaking, there are four main types: resin bond, vitrified bond, metal bond and electroplated bond. 1. Resin code: B. Usually using phenolic resin, polyamide resin, which make the wheel acquire well self-sharpness, heatless, high grinding efficiency and wide application
The resin bond superhard material tool is mainly made of diamond and CBN as the abrasive, resin powder as the binder. With appropriate filler materials, after formula design, mixing, hot pressing, secondary curing, and subsequent processing, the resin bond superhard material are made to be suitable for different grinding requirements.
Application and Processing Material for Resin Bond Wheel. Surface grinding: Suitable for tungsten carbide, die steel (SKD11, SKD61), High Speed Steel, fined ceramics (aluminum oxide, silicon carbide), quartz. Grinding for CNC machine: For carbide or HSS Cutting tools, especially for any kinds of endmills, drills, saw blade….etc.
Resin Bond Info. GENERAL CARE. Safe operation practices must be part of every grinding wheel user’s operation. SPEEDS & FEEDS: The best speeds for diamond wheels for grinding carbide is between 4,000 to 6,000 surface feet per minute. Slightly higher speeds are not detrimental, particularly if a flood of coolant is applied and grinding
WHEEL TYPE. RESIN BOND; VITRIFIED BOND; METAL BOND; ELECTROPLATED; DIAMOND CORE DRILLS; PROCESS TYPE. SPECIALTY PROCESSESS – SURGICAL SHARPERNING – RAZOR BLADE GRINDING WHEELS; MORE PROCESSES AVAILABLE; MACHINE TYPE. Blanchard Grinding Wheels; Ewag Grinding Machine Wheels; Vollmer Grinding Machine Wheels; OD GRINDERS; ID
HTC Diamond Polishing Pads can be used wet or dry - 5 Inch Polishing Pad The E-line series is an all-round resin bond tool for handheld machines with velcro back ranging from surface leveling and grinding down to the finest steps of polishing...
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One important aspect of a grinding wheel that can be created or altered through additives is porosity, which also contributes to the cutting characteristics of the grinding wheel. Porosity refers to the open spaces within the bond that allow room for small chips of metal and abrasive generated during the grinding process.
Diamond grains are bonded in the wheels with bonding materials, such as resin, vitrified or metal bonds. In grinding, bond debris and loose and broken grains often fall off to the ground surface and become embedded to it, which is of great concern to the final ground surface quality, especially in soft and brittle materials.
Surface Grinding is a manufacturing process which moves or grinding wheel relative a surface in a plane while a grinding wheel contacts the surface and removes a minute amount of material, such that a flat surface is created. The term surface grinding designates any process which accurately processes or grinds a surface.
Due to its elasticity, resin bonded products provide soft cutting action in precision grinding, such as disc grinding, centerless grinding, and roll grinding. Due to its strength and impact resistance, resin bonded products are used for rough grinding applications, such as high pressure grinding…
Wendt offers widest range of Resin Bond Diamond/ CBN wheels conforming to FEPA standards from 5mm to 675mm diameter for different Industries / Applications. Applications. Rotary Tools; Also offers customized Resin Bond Wheels for grinding precision components for Machine Tools, Aerospace, Defense, Watch and Die & Mould Industries.